Rapid Prototyping

Manufacturing Services

General Linear Systems provides rapid prototyping services for manufacturers and OEMs developing specialty magnetic components. Whether you’re working on a new product or modifying an existing component, having a physical prototype allows you to evaluate the design before moving into full production. With decades of experience manufacturing coils, solenoids, transformers and other magnetic components, we understand what goes into bringing these parts from an initial drawing to a finished product. Our rapid prototyping process typically takes three to four weeks, helping customers move their projects forward without unnecessary delays.

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Rapid Prototyping for Specialty Magnetic Components

Getting a new magnetic component ready for manufacturing starts with understanding what the finished part needs to do. At General Linear, we begin by reviewing customer drawings, electrical specifications and material requirements. This helps us identify the manufacturing considerations involved and determine how to approach the prototype.

We support prototyping for solenoid coils, transformers, inductors, current-sensing components and other specialty magnetics. Our winding services, assembly services and in-house bobbin-making and machine shop capabilities allow us to accommodate a variety of component requirements.

Once the prototype is complete, customers can evaluate its performance and determine whether any changes are needed. With General Linear also providing contract manufacturing, there’s a clear path toward recurring production when the design is ready.

When Is Rapid Prototyping Needed?

Rapid prototyping is useful whenever a manufacturer needs to see how a component performs before committing to larger production quantities. This might involve developing a coil that needs to fit within a limited space, evaluating the electrical characteristics of a transformer or making adjustments to an existing solenoid design.

Identifying potential issues during this stage can help prevent more expensive changes later. Prototyping also gives engineering teams an opportunity to evaluate whether the component meets their requirements and make adjustments before establishing the final production specifications.

Industries That Benefit From Rapid Prototyping

  • Aerospace: Prototype coils, transformers and other magnetic components for aircraft electrical systems, sensing and controls.
  • Medical: Develop magnetic components for medical equipment, including solenoid-operated valves and electromechanical systems.
  • Military: Evaluate coils and transformers intended for communications, power supplies and defense-related control systems.
  • Infrastructure: Prototype components for traffic controls, vehicle detection systems and other infrastructure equipment.
  • Automotive: Develop solenoids and coils for vehicle controls, valves, sensing and electrical systems.
  • Energy: Evaluate transformers, inductors and current-sensing components for power conversion and monitoring applications.
  • Security: Prototype magnetic components used in electronic locks, access controls and security equipment.
  • Aviation: Develop components for commercial aircraft power systems, communications and electromechanical equipment.
  • Industrial: Evaluate coils, solenoids and other components for machinery, automation and industrial controls.
  • PC/Mobile Technology: Prototype compact magnetic components for power management, voltage conversion and electronic devices.

Get Started With Rapid Prototyping at General Linear

Whether you’re developing a new magnetic component or making changes to an existing design, General Linear Systems can help you move toward production. Contact our team to discuss your drawings, specifications and rapid prototyping needs.

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